JMR[Specialty POVAL(PVOH)]

JMR is the general term for resins with a degree of polymerization and a degree of hydrolysis ranges that differ from that of general POVAL.
Ultra low degree of polymerization resins, ultra high degree of polymerization resins and low degree of hydrolysis resins are available.

Ultra low degree of polymerization is a degree of polymerization from 100 to 400, ultra high degree of polymerization is a degree of polymerization from 5,000~8,000(the degree of polymerization of general POVAL is 400 to 4000).

A low degree of hydrolysis is a degree of hydrolysis from 0 to 80 mol% (the degree of hydrolysis of general POVAL is 80 mol% or higher). JMR has many interesting properties that differ from those of general POVAL.

List of Representative Products

Product Series and the Degree of Polymerization and Hydrolysis

Ultra Low Degree of Polymerization Series

Type/Name Characteristic Applications
HH type JMR-10HH No melting point
Water soluble
Low viscosity
  • Ceramic binder
  • Hot melt adhesive
  • Dispersant for suspension polymerization
  • Emulsion stabilizer
H type JMR-3H High melting point
Water soluble
Low viscosity
JMR-10H
JMR-20H
M type JMR-3M Medium melting point
Water soluble
Low viscosity
JMR-8M
JMR-10M
JMR-20M
JMR-50M
L type JMR-7LO Low melting point
Water swelling
JMR-10LL
JMR-10L
JMR-20L
JMR-150L

Ultra High Degree of Polymerization Series

Type/Name Characteristic Applications
HH type JMR-500HH Water soluble
High viscosity
High strength
High water resistance
  • High strength fiber
  • High strength film
  • High strength binder
JMR-800HH
P type JMR-500P Water soluble
High viscosity
High strength
JMR-800P

Properties

Solubility

JMR’s solubility for solvents differs for each types. A table of the solubilities for representative solvents is given below.

  Pure Solvent Organic Solvent/Water
(60/40)
Type Type
Solvent L M H HH L M H HH
Water (20°C)        
Warm water
(50°C to 60°C)
       
Hot water        
Methanol                  
Ethanol                  
Isopropanol                  
Acetone                  

 : Complete dissolution,  : Dispersion dissolution (with turbidity),  : Undissolved

Thermal Characteristics

Except for the HH Series, JMR has thermal melting. The melting points, constant flow temperatures, decomposition start and decomposition end temperatures for representative products of each types are given in the following table.

  Thermal Characteristics
Name Melting Point
[°C]*1
Constant Flow Temperature
[°C]*2
Decomposition Start Temperature
[°C]*3
L type  JMR-10L 110 115 320
 JMR-20L 120 125 320
 JMR-150L 190 210 320
M type  JMR-8M 145 155 300
 JMR-10M 150 160 300
 JMR-20M 160 180 300
H type  JMR-10H 170 190 290
 JMR-20H 180 210 290

*1 Measured using a Yanagimoto Fine Melting Point Measurement Unit.
*2 Measured at the temperature where the MFR is 10g/10 min at a load of 2.16 kgf.
*3 Read from a Thermo-Gravimetric Analysis (TGA).

*JMR products with a variety of characteristics other than the above are also available upon request.

Applications

Ceramics Applications

Ceramic molding methods that use binders include press molding, tape molding, casting molding, injection molding, and extrusion molding.
JMR can be used with a wide variety of inorganic materials and molding methods, and its properties are especially beneficial for molding oxidized inorganic materials, such as alumina and zirconia.

[Example Applications] Press molding (Compared with general PVOH)

The results of a comparison of the properties and molding performance of a ceramic slurry using alumina and that of general PVOH are given below.

PVOH JMR-10M JP-05
[General PVOH]
Slurry concentration(%) 65 65
Slurry viscosity(mPa・s)*1 420 3250
Spray dry state good Difficult to pump fluids
D50(μm) 40 45
Appearance of granulation Perfectry spherical Perfectry spherical
Molded object hardness(N)
[Press pressure:40MPa]
79.0 67.2

*1 Type B Rotating Viscometer was used(30℃,30rpm)

[Appearance of alumina granules] SEM 500×